Mazak 241 spindle rotation abnormal. The e-brake goes off and it can't be cleared for a while.

Mazak 241 spindle rotation abnormal. If no abnormal sound is heard, the possibility of bearing failure can be ruled out. please check auxillary contact on the magnetic contactor (km10 or km110). please help:rolleyes5::rolleyes5: Leak in the spindle cooling Contact Mazak Technical Center. Have just purchased a Mazak QT-20 with mazatrol T1 control. ] So just 2 things here to check is that the Tool is getting the clamped signal. “–” for a rotation of the workpiece spindle in the reverse direction to the hob spindle. . Jul 1, 2010 · We run a spindle warm up on all spindles before use - lathe or MC. 4. Mazak Alarm 250 SPINDLE START MISOPERATION Description 1. Dec 3, 2010 · 2028 - SPINDLE ROTATION CONDITION IS NOT READY, CHECK SPINDLE ROTATION CONDITION 1. So far everything is normal. 2019: milling spindle orientation overtime: 2020: coolant & lub. Fresh Mazak pullstud torqued to the spec the Sandvik guy gave me and everything. I have changed the thyristors and the control board from the MITSUBISHI type FR / SF driver, to operate the spindle and the active tool and yet I have no rotary control. I recently purchased a 1999 Mazak FJV-250 with Mazatrol 640M control. The alarm book is no help and if i call mazak it takes to long for response. Some examples include: - Alarm 200 which indicates low hydraulic pressure detected by the compound oil controller unit. Docter Don. Description 3. After getting it hooked up and moving around and replacing the battery on the magazine drive I tried a few tool changes. Now I'm having trouble with aligning the sub-spindle to the main. Take steps so that the commands are not given together. Spindle downtime costs money in more ways than one – even a single idle machine can hold up an entire production process, and delayed production means missed deadlines and compromised customer relationships. Typical response for me would be S3000 M4. (Chuck sensor provided. Thread number is too large for the spindle rotation speed. We use increments of 20% of maximum spindle speed for 10 minutes at each interval, so it takes 50 minutes to run through it's paces; these are all low speed spindles </= 8k. I found that when I open the machine, the axes go to the home point. Apr 13, 2010 · Also you wrote 'There must be some parameter at the servo drive receving end which tracks the actual spindle rotation & switches off the current to halt the spindle & completes the circuit' The electrical power is still present when the spindle has been oriented - it is not turned off - if it were then the spindle would be free to move. Basically, I want C0 on the main to correlate to C0 on the sub. I was getting these errors before when doing synchronous rotation during parting-off operations but now I'm getting them just doing normal roughing (Bar Out) on the sub-spindle. Sep 8, 2008 · Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. A spindle rotation command was given during mis-chucking. it worked but i don't know if this alarm is an over-temp problem. 2. Action Contact Mazak Technical Center or Technology Center with the information of the first item (Alarm No. Aug 17, 2014 · Spindle motor must be coupled to gearbox. But now, it’s easier than ever to prevent spindle issues and maximize uptime thanks to Mazak Spindle Health Monitoring. Nov 3, 2021 · Hello. The spindle barely started spinning up before the thing fell. 2009: revoving spindle emergency stop: 2010: inverter fault alarm: 2011: keep relay setting alarm. Mazak Alarm 251 MILLING MOTOR ROTATION PROHIB. Action: The spindle amplifier and the encoder must be checked for normal operation. ) Check and remedy 1. One of our experts will be able to give you more information about our services. Its high-torque spindle, greater thrust force on This document lists alarms that may occur on a FH-6000 (Mazatrol Fusion 640M) machine tool along with their alarm numbers, names, descriptions, and the sensors that detect them. Apr 19, 2015 · One of them has a spindle vibration which Mazak has not been able to correct. The first alarm is a (503) spindle zero speed alarm and the second is (521) spindle pack alarm. Is there some kind of offset on the C-axis that I'm unaware of or is it a programming error? Thanks! Sub-Spindle Transfer: Hi, I have an axle problem with a Mazak lathe with mazatrol t32 control. The pitch is too small for the spindle rotation speed. Mazak’s spindle unit rebuild and repair program leverages 30 years of spindle rebuild expertise to help you make the most of every minute in your production cycle. Remedy - Correct the pitch, number of threads or rotation speed of the tapping spindle. 5-16 mm 25 Nm 6500/13000 1:2 CW-CW External 107446 112913 Part #: MZQT46-ER25X Oct 25, 2007 · I've programmed Stars on and off, and I recall they mirror image the part, so cut off face is Z zero and you can visualize the program as if it was at the main spindle. So I am tapping holes and getting chip wrap. - Alarm 219 when the Jul 9, 2020 · When the spindle is running, use a long rod (such as a screwdriver) to lean near the spindle box, with one end leaning on the ear, and listen to the sound of the bearing when it is running. [When the door interlock option is provided. I'm still thinking it has something to do with the chuck data. 0 to 32767 3021 sori rotation speed Set the rotation speed for when the spindle rotates at the constant (r/min) rotation speed. With 45 full-time staff, the SSC operates out of a temperature-controlled environment and can be used to repair and service for both current and legacy models. A COMPLETE MAZAK SOLUTION Mazak will offer even higher quality service with this new OK 2028 - SPINDLE ROTATION CONDITION IS NOT READY, CHECK SPINDLE ROTATION CONDITION 1. Mazak has a bunch of internal procedure write ups on this subject, which the factory guys use so much they have it memorized! PS - I know of one former Mazak guy that got his hand seriously hurt when he was called in to fix a stuck tool changer. Description 1. Detects failure in detecting position coder 1-rotation signal. I wonder if Mitsubishi people can tell you where exactly to look ( what R- register) to see what speed command is going into SERVO and what speed feed back coming back into NC. If you manually turn the spindle on at 2000 rpm then stop it you still get the alarms. However, I discovered that when the milling spindle clamps, even after being orientated, the spindle moves out of orientation by about 0. A barely used Sandvik ER16 collet chuck, probably in the spindle 10 times. The e-brake goes off and it can't be cleared for a while. I see okumas and haas have ssv or hssc options built in but I'm not as familiar with mazak. circuit. For some reason, it rotates the part about 70 degrees when I transfer to the sub. In workpieces where there is a difference in machining amounts between the first and second operations, our machine achieves significant productivity improvement even compared to 2 spindle rotation is abnormal. My spindle orientation was off, and I adjusted it using variable SP07. Bar Fce vs. Having a problem getting the spindle to run. Can someone help with a sample file on how to properly program a Bar Puller? Mazak’s certified Spindle Repair and Rebuild Services offer the most reliable high-quality spindle maintenance services for all Mazak-type spindles. 5 deg Nov 10, 2009 · Hello I am new to mazatrol and mazak. AL–42 Alarm for indicating posi-tion coder 1-rotation sig-nal not detected Detects that position coder 1-rotation signal has not occurred. After closing the chuck using the chuck clamp command, designate the spindle rotation command. The controller is a mds-b-sp-110. － abnormally quickly. When your spindles are up and running, you're cutting parts and making money. Spindle utilization is also increased through bidirectional rotation of the magazine to the next required tool position, adding productivity to your facility. But the programs are all written in mazak language. I *think* the 250 spindle misop alarm is still the same from the nexus down to the quickturns, same alarm I get when try to start the spindle with the chuck in an "inoperable" state. Cause The spindle (NC reset level) is abnormal. Number of threads of the hob -- E1 our hob has only one "thread" of teeth includes the following software options: no051 user macro (common variables:600 pairs) no075 mazak tapping/boring tornado (g130) no098 eia/iso code input function no139 add'l eia/iso functions: *spiral interpolation (eia)(g02. Cause The spindle (amplifier power-off level) is abnormal. PRICE INCLUDES: Two (2) Pushers, One (1) Spindle Liner, Mazak Interface, One (1) Year Warranty and Installation by Edge Service Engineer. when I turn the spindle by hand on my screen it shows revolutions per 8 for example 8 then 16 then 24 then 32 then 41 then 49 and this continues as I increase the revolutions by hand . His injury could have been avoided if there was good debriefing between him and the customer. A spindle rotation command was given together with an orient command. Thanks Similar Threads: Need Help!-Alarm 406 Memory Protect Mazak Nexus 510c Matrix Control; Need Help!-Mazak vertical center nexus 510c-II; Need Help!-mazak alarm 206 spindle lube malfunction Spindle performance rules part production. A spindle rotation command was given even though the chuck was not closed. Suggestion; To thank ; Quote; Answer Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 "the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help me i would appreciate it Newbie-mazak H1250 spindle malfunction alarm 44; Need Help!-mazak alarm 206 spindle lube malfunction; Posted via Mobile Device . They worked Jan 24, 2019 · that kind of data ( I will assume ) can be monitored in R18 - effective spindle speed, R8,R9 - spindle command rotation speed input. A milling spindle rotation command was given even though the chuck was not closed. • Noise level gets higher. Nov 10, 2004 · The machine functions fine at speeds lower than 2000rpm. Parameter name Details (Unit) Orientation Set the spindle orientation rotation speed. 240 (F40) OPERATION RESTART An attempt is made to start the operation Feed hold UNFINISHED before completing the EIA restart procedure. If the speed goes over 2000 rpm when the spindle stops (no matter how you stop it) you get these two alarms. This is exactly opposite of the orientation required for a Mazak sub spindle machine. You can submit a request form through our website or call us at (734) 224-4778 . Which I am learning a little. If anyone can point me in the rite direction, it would be a great help. Check cable shield status. please check the keep relay(k5,k5) 2016: psm power running alarm. The one that fell out of the spindle had no chance, it just fell straight out. Spindle maintenance or replacement can be scheduled based on current spindle condition to minimize unpredicted machine downtime. Jan 23, 2013 · ±1: C-axis of the first spindle ±2: C-axis of the secondary spindle “+” for a rotation of the workpiece spindle in the same direction as the hob spindle. Apr 24, 2022 · Hey guys, I have a 2001 Mazak Integrex 100-IISY, which has a 10k KMX spindle. A milling spindle rotation command was given even though the milling tool was not clamped. Setup M60S coder 1-rotation signal. Close the chuck and start operation with the… Setup M60S Setting range Series Abbrev. Check and remedy 2. Does anyone has the manual of this controller. Bar Out: Bar out/in use a horizontal part view in your minds eye. I can get the spindle to jog but it will not allow me to put the spindle on by simply upping the RPM. Select the spindle rotation direction by pressing the [SPNDL REV] menu key on the POSITION screen. 7n50 SPN_n_ : SPNDL CON-TROL OVER-SPEED 50 Check whether the calculated value exceeds the maximum motor speed. Mar 11, 2011 · Now the alarm is the Spindle cooling fan itself not the spindle, there is a thermal switch in the Spindle cooling fan motor that is tied to a input. Check out this time lapse video from Motor City Spindle Repair, as we tear down a Mazak spindle! Feb 19, 2023 · Hi everyone, This is my first post on here so hopefully I've provided the right information. Page 68 Return to Library 5-7-3 Spindle Cooling Circuit Diagram Spindle cartridge Fan cooler cooling fluid tank Fig. Keeps throwing up the alarm 130 spindle rotation inhibited. I have changed the thyristors and the control board from the MITSUBISHI type F lets do it again. 5-8 Spindle Cooling Circuit Diagram 5-14 The Mazak Spindle Health Monitoring System uses AI technology to allow machine owners to see spindle issues before complete failure. They, Mazak, have been great in their efforts to diagnose and correct the problem with no positive results. If you need Mazak spindle repairs, contact Superior Spindle today. Nov 5, 2021 · Hello again. Dive into your Mazak manuals and it should tell you a procedure. Spindle specifications to meet a wide variety of machining requirements Reduced non-operating time and improved productivity with NC rotary table (standard equipment) Long-term, high-precision machining made possible by high-rigidity structure and state-of-the-art compensation technology Introduction to Yamazaki Mazak Corporation's Products, Horizontal Machining Centers FF - Products Apr 4, 2023 · A milling spindle rotation command was given with the door not closed when the door interlock switch was set to AUTO. - Alarm 208 for low slideway lubricating oil level detected by sensor SL4. Mazak’s certified Spindle Repair and Rebuild Services offer the most reliable high-quality spindle maintenance services for all Mazak-type spindles. At four or five spindle rpm ranges a vibration will occur, some shaking the Z axis tin creating a noise that drowns out all small tool cutting sounds and May 7, 2011 · Hi everyone. E . Part Number: ERS80BQTS30 LNS QUICK LOAD SERVO 80-S2 SHORT LOAD BARFEED Press the [ATC STOP] menu key to turn it off and press the CYCLE START button to continuously execute the ATC cycle. 44 SPINDLE MALFUNCTION 3. 12-14-2023, 02:37 PM #2. Lots of g code expierence. Make signal adjustment for signal conversion circuit. Page 133 3. Alarms on M32 from 200 are PLC alarms. Hmm. The way I understand Alarm 244: spindle doesn't stop in a certain period of time or after passing Z phase. 241 (F41) SPINDLE ROTATION ABNORMAL The zero speed signal remains ON although Feed hold The unique 3 turret / 2 spindle machine structure performs simultaneous machining of two workpieces while maintaining balanced cutting using upper and lower turrets. In the controller of the spinlde reads f46c. com Jul 11, 2022 · Re: M41 SPINDLE MALFUNCTION 1. Check and remedy 3. HTH. M01 Handle ratio too large 0060 of the other spindle converted to the speed of the local spindle has ex-ceeded the allowable limit (the differ-ential speed is calculated by multiply-ing the speed of the other spindle by the gear ratio). To ensure 5-axis machining accuracy, MAZA-CHECK measure and calibrate three values; first is the distance between the milling spindle center and table center of rotation (X-axis direction and Y-axis direction), second is the deviation between the B-axis center of rotation and the milling spindle center, and third is the offset amount between the B-axis center of rotation and the milling Jun 4, 2014 · When the alarm appears the machine will stop and the spindle will continue to ramp down until stopped. I'm running parts that weigh thousands of pounds and they stick out so far I struggle to control chatter the only solution I've found is to stand there for 30 min and go from 80-150 spindle speed back and forth. ) displayed in parentheses. tapping command of the multiple-spindle control II. Sounds like electrical problem, either PLG or Spindle amplifier (an amplifier is less likely) 244 ZERO SIGNAL OFF IN SPDL ORIENT (F44) The spindle zero speed check signal was set Page 71: Changing The Direction Of Spindle Rotation Return to Library 3-7-4 Changing the Direction of Spindle Rotation To change the direction of spindle rotation, follow the step indicated below. 1) *pattern rotation (eia) *3 dimensional cutter compensation (eia) *geometric command (eia) *scaling (eia)(g50 Feb 22, 2012 · Run into a new problem with my ”new” Feeler / Meldas 520AM VMC: When I have the machine in Manual mode and I want to orient the spindle (rotate it to the tool change position), most of the times it will not orient properly. Have you checked the gear box lubrication, any abnormal sound thru gear box? Try by changing gear step, (Varining RPM set point) If everything above is ok, reconfigure spindle drive with Simucom U. Feb 16, 2009 · Ah I see, now its a soft key. I blew out the chiller unit and and cycled power to remove alarm. A milling spindle rotation command was given even though the milling head (Baxis) was not clamped. If there is noise, the bearing may be damaged or lacking lubrication. You save time and money over purchasing a new Hi, I have an axle problem with a Mazak lathe with mazatrol t32 control. 3. We have Uncategorised MetalWorking Machines > Keep replacing 2008 Mazak QTN450-2 Spindle cooling fan motor Multi-face machining and simultaneous 5-axis machining with one chucking ; Wide variety of table sizes, spindles, and automation systems; Turning capability for further process integration (i-700T, i-800T, i-1050T) To ensure 5-axis machining accuracy, MAZA-CHECK measures and calibrates three values; first is the distance between the milling spindle center and table center of rotation (X-axis direction and Y-axis direction), second is the deviation between the B-axis center of rotation and the milling spindle center, and third is the offset amount between the B-axis center of rotation and the milling To ensure 5-axis machining accuracy, MAZA-CHECK measures and calibrates three values; first is the distance between the milling spindle center and table center of rotation (X-axis direction and Y-axis direction), second is the deviation between the B-axis center of rotation and the milling spindle center, and third is the offset amount between the B-axis center of rotation and the milling Jan 17, 2023 · At the same time NC must report spindle amplifier zero speed. 1/g03. Check you are not running an M3,M4,M63 or M64 at the same time as running a M50 M52 M53 M66 M67 M68 M69 M70 M78 M79 M80 M81 M89 M90 M352 M353 M479 if it has not seen the M-finish command for these m-codes and a spindle start is issued this alarm occurs. Encoder gear ratio Set the gear ratio of the spindle to the encoder. A spindle’s original manufacturer should perform repairs or rebuilds, and the benefits of Mazak’s spindle services include: Cost effectiveness You save time and money over purchasing a new Our high-speed ATC system utilizes a reliable servo-driven cam actuation system that aids in rapid tool change and reduces noncut cycle time. A spindle’s original manufacturer should perform repairs or rebuilds, and the benefits of Mazak’s spindle services include: Cost effectiveness. 281 alarm is obviously you cant start spindle without gears engaged. See full list on helmancnc. I'm running a mazak Slant turn 60N. 236 alarms is proxy alarm that aux shaft wasnt engaged properly. Make 1-rotation signal adjustment 6000 rpm spindle output/torque diagram HCN-6800, HCN-8800, HCN-10800 HCN-12800 Spindle rotation Arc movement on X and Y axes OPTION rit chiig OPTION A Hard Metal (HM) package with protective functions is available as an option. Located at Mazak’s European Manufacturing Plant in Worcester, Mazak’s Spindle Service Centre (SSC) is a dedicated resource to maximise spindle performance for our customers. In spindle synchronization Dec 3, 2013 · It was a different tool that fell out. Alarm 133 - STOP SPINDLE Cause: Spindle rotation did not start when the spindle rotation start command was issued during automatic operation. No brake is applied to stop. Live Tools for Mazak QTN 200/250, Rotation Coolant Spindle Wrench Nut Wrench ER25 0. It seems to happen after a couple of minutes of roughing on every part. xamnglj nvcp voyid kbvzh tawa tjpk euqswh dibtybj qgh zfv